![](Broadcast_07_26_2022/8W9A2675_SM.jpg) |
![](Broadcast_07_26_2022/8W9A2676_SM.jpg) |
Bulk Plant Transfer to Delivery Transport Tank.
Vapor Return is 3,1/4 Acme male installed and not shown.
Vapor Return line to the storage bulk tank is 2 inch Smart hose.
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Corken ZH4200 set at 120 psi internal
bypass.Corken ZV-200 External bypass set at
110 psi at the Exactrix factory setting.
The external bypass can be set lower than the maximum indicated.
Setting can be made by reviewing the Corken manual included.
The pressure differential of fluid to vapor return will determine
the correct bypass setting.
If the pressure differential between vapor and liquid is 80 psi and
pump rpm is 620 rpm you reached maximum flow for a Goal
Tender 300.
The bypass flow returns to a 2 inch cross and then to the bottom
outlet valves of the twin tanks via the laminator inlet manifold. |
![](Broadcast_07_26_2022/8W9A2677_SM.jpg) |
![](Broadcast_07_26_2022/8W9A2678_SM.jpg) |
Corken ZH42000 bearing lube point.
Exactrix Tachometer connection and adjustment guard.
Snappy Joe, Emergency Shut down in red.
Liquid Valve 2 in Orange.
Trapped Ammonia pressure gauge. |
Back of Corken ZH4000.
Hydraulic Drive with an OMS125 Sauer Danfoss Motor capable of 25
horsepower at pressures of 2,000 to 2,500
psi hydraulic systems.
Goal Tender Pumping systems above 300 gallons per minute require a
case drain line for a 3,000 psi rating. |
![](Broadcast_07_26_2022/8W9A2679_SM.jpg) |
![](Broadcast_07_26_2022/8W9A2680_SM.jpg) |
Back of Corken ZH-4000
• Pump outlet in lifetime NH3 braided stainless hose, 2 inch.
• The Hydraulic drive motor is rated to 22 to 25 gpm.
• The Hydraulic lines should be sized at 1 inch above 18 gallons per
minute
hydraulic flow.
• Shipping and testing is done with ¾ hydraulic lines which can
remain since they are
short runs.
• Lines from the pump and back to the reservoir from the motor
should be
1 inch.
• Torque all 5/8 flange bolts on the pump flange end plates upon
initial start up to 150
foot lbs. |
Liquid 2 inch manifold for filling
twin tanks.
Flow split at 2 inch nptf from lifetime stainless braid 2 inch hose
from the ZH-4000 pump outlet.
Flow Split 2inc tees allow flows to total 500 gallons per minute
when required in Goal Tender 400 and 500 series.
Double O-ring flanges are used with ammonia only high pressure
systems. The double O-ring design uses EPDM chemistry.
The manifold mounting brackets can be adjusted for 49 inch and 52
inch bulkhead tanks.
The return vapor pressure flow is shown by the 4 inch gauge. |
![](Broadcast_07_26_2022/8W9A2681_SM.jpg) |
![](Broadcast_07_26_2022/8W9A2682_SM.jpg) |
The Goal Tender Control Panel.
Includes two tachometers
The six pressure gauges are set for 0 to 400 psi
The control panel can be moved.
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The Goal Tender control panel is
located where the operator can see the 4 inch Vapor Pressure gauge
and the 4 inch liquid pressure gauge.
The location of the gauge panel is designed for filling the
applicator from one location.
Emergency shut down is possible from other locations to cable close
the Snappy Joe emergency valves.
Dynamite Shutdown can be accomplished with out hurting the sliding
vane pump.
The Hard Shutdown of the Snappy Joe opens the bypass and returns
flow back into the bottom outlet valves. |
![](Broadcast_07_26_2022/8W9A2695_SM.jpg) |
![](Broadcast_07_26_2022/panel%202%20mod.jpg) |
The Flow control panel allows the
pump rpm to be controlled based on pressure, rpm and the associated
pump flow chart provided. |
The panel is a standard part item
from Exactrix .
If damage occurs it can be easily serviced in the field.
An electronic momentary switch controls pump rpm from the panel. |
![](Broadcast_07_26_2022/8W9A2685_SM.jpg) |
![](Broadcast_07_26_2022/8W9A2686_SM.jpg) |
Bulk storage tank valves working
with Goal Tender Tanks for filling. |
Filling at the main storage tank.
Bulk tank fill valves provide immediate shut down with Snappy Joes
shown in Red.
The 3/8 arm extension mounting of the valves can be pivoted on the
turntable…bolt holes are provided. |
![](Broadcast_07_26_2022/8W9A2687_SM.jpg) |
![](Broadcast_07_26_2022/8W9A2688_SM.jpg) |
Right Angle side view, Bulk
Storage Side. |
Hydraulic Motor drive Adapter for
ZH4000 shown.
Lubrication instructions included on red cover plate.
Case drain port shown on top of motor for pressures above 2,000 psi.
Pump outlet line to manifold is stainless steel braid and lifetime
rated.
Install a larger adapter for the hydraulic hose connection. SAE 0
ring male 16 90 to 12 MORB. A SAE O-ring 12
is used only for testing. |
![](Broadcast_07_26_2022/8W9A2689_SM.jpg) |
![](Broadcast_07_26_2022/8W9A2681_SM.jpg) |
The Bulk Storage fill station is on
the right.
The Applicator fill, hydraulic motor drive and electronic readout is
on the left side. |
The left side is shown, The
applicator fill side.
The safety Smart-hoses are installed at this location to fill the
applicator.
The Smart-hoses are not yet installed. |
![](Broadcast_07_26_2022/8W9A2691_SM.jpg) |
![](Broadcast_07_26_2022/8W9A2692_SM.jpg) |
Safety Smart-hoses install here at
the vapor and the liquid valves.
Acme 3,1/4 are not required. |
Acme threading to the safety
Smart-hose is possible but may not provide the feature needed.
The Safety Smart-hoses can be plumbed directly into the 2 inch
adapter of the valve. |
![](Broadcast_07_26_2022/8W9A2693_SM.jpg) |
![](Broadcast_07_26_2022/8W9A2694_SM.jpg) |
The red Snappy Joe can be tested but
remember it will be necessary to relieve pressure to reset it.
The Cable can be connected to safety shut down, Muster Zone.
|
The four inch gauges located at the
pump outlet and the vapor return provide valuable information as you
watch the panel.
A differential of up to 110 psi can be achieved to use up the full
rpm of the system.
A properly designed system peaks differently at various temperatures
of the applicator tank and the Goal Tender Tank.
Observe your charts and observe pressures to properly set pump rpm. |
![](Broadcast_07_26_2022/8W9A2683_SM.jpg) |
![](Broadcast_07_26_2022/8W9A2684_SM.jpg) |
The Goal Tender system has four
inlets from the bottom outlet valves to produce 300 gallons of flow.
The inlet to the Laminator filter body has view windows to observe
the flow into the laminator. |
The Goal Tender stores about 12
gallons in the system.
The filter body and 12 inch diameter barrel holds 9 gallons of
ammonia.
The means there about 32 swaps per minute in the filter body.
The mesh of the element is 40.
Magnets located in the filter element area keep the element clean. |
![](Broadcast_07_26_2022/8W9A2698_SM.jpg) |
![](Broadcast_07_26_2022/8W9A2699_SM.jpg) |
Acme Connections.
Seal tightly with a rubber flange face.
A cover cap can be used to keep debris out of the system.
The cover cap provides additional safety.
Always use the cover cap when not transferring or disconnecting. |
The bulk head support arm plate (3/8
thick by 6 inch wide) that bolts to the main frame base plate is
designed to be pivoted into an alternate
position.
|
![](Broadcast_07_26_2022/8W9A2700_SM.jpg) |
![](Broadcast_07_26_2022/8W9A2701_SM.jpg) |
The large barrel body 40 mesh filter
element has 100 square inches of open area.
Magnets in the body are 2 x 6 inch and provide a self-cleaning
function of the element.
A Vortex breaker is also installed into the body of the feeding
throat.
|
The Laminator is also a chiller from
the Serie 3 design of the 2KC.
You will notice an electronic flow control valve that is controlled
at the main control panel.
This provides a quick start to fill the system by turning the neck
frosty.
The chilling vapor can be returned to a water storage tank that
makes aqua ammonia.
Some of the chilling vapor can also be used as a duel fuel with a
diesel engine to burn the excess hydrogen. |
![](Broadcast_07_26_2022/8W9A2702_SM.jpg) |
![](Broadcast_07_26_2022/8W9A2703_SM.jpg) |
Manifolds have tee’s rather than
elbows.
This allows higher flows and alternate return and fill points for
bigger systems. |
The lifetime bypass return line is
shown returning to the 2 inch tee in picture 28.
The swing arm adjustment bolts are show on the swing arm plate. |
![](Broadcast_07_26_2022/8W9A2705_SM.jpg) |
![](Broadcast_07_26_2022/8W9A2706_MOD_SM.jpg) |
Top view |
Reviewing the Laminator chill feature
components.
1. Electro valve.
2. Vaporizer filter storage.
3. Orifice at .040 tan line.
4. Bleed down and out ¼ turn ball valve. |
![](Broadcast_07_26_2022/8W9A2707_SM.jpg) |
![](Broadcast_07_26_2022/8W9A2708_SM.jpg) |
A high percentage (99.5%) of ammonia
equipment suppliers come from the USA. North American Farmers have
been using
NH3 directly applied since 1945 at
Pittsburgh, California. The Exactrix equipment has been designed
around the ANSI, ASME,
National Board of Review and State
rules and regulations. To our knowledge our Goal Tender 300 product
meets or exceeds all federal and state
standards. In fact also the Canadian requirements.All components
shown in the included are pictures are built
in the USA. Files are maintained and serial
numbers are assigned for historical reference of operating
machinery. |
The Vapor return line and centered
tee equalizes all pressures in each tank.
This allows the tanks to fill evenly by balancing the vapor return
restriction equally from each tank.
Double O-ring Aluminum flange fittings are used at typical swivel
points to reduce weigh and assure best possible sealing.
|
![](Broadcast_07_26_2022/8W9A2709_SM.jpg) |
![](Broadcast_07_26_2022/8W9A2710_SM.jpg) |
Vaporizer Top View.
The Chiller inlet line goes past electro-valve to the 1 Quart
vaporizer inlet.
The flow then proceeds down the tan line to the .040 Vaporizer
orifice.
A frost appears on the heat exchanger housing and the system is
pre-charged for liquid state flow. |
Bulk storage fill point.
Bypass return at differentials to 110 psi.
|
![](Broadcast_07_26_2022/8W9A2711_SM.jpg) |
![](Broadcast_07_26_2022/8W9A2713_SM.jpg) |
Corken ZH4000 with ZV-200 Bypass
Braided stainless hoses rated at 350 psi constant flow.
Flooded pump inlet using Laminator technology. |
At center, the Exactrix Hydraulic
Flow Control Valve set at maximum hydraulic flow of 20 to 22
gpm or 650 pump rpm.
NH3 flow of 300 gpm splits into two flows of 150 gpm into two tanks. |
![](Broadcast_07_26_2022/8W9A2714_SM.jpg) |
![](Broadcast_07_26_2022/8W9A2716_SM.jpg) |
Applicator delivery side top
view. |
Twin inlets from right hand tank.
Bypass Return at cross and back to laminator and tank valves. |
![](Broadcast_07_26_2022/8W9A2717_SM.jpg) |
![](Broadcast_07_26_2022/8W9A2718_SM.jpg) |
Vapor Return Yellow 2 inch.
Fluid Delivery Orange 2 inch. |
Bypass return into 2.5 inch cross.
Elbow in 2.5 inch fill from tank valve
Adjustable support bracket for steel elbow and cross. |
![](Broadcast_07_26_2022/8W9A2720_SM.jpg) |
![](Broadcast_07_26_2022/8W9A2721_SM.jpg) |
Inlet ports from tank valves. |
Double flange manifold fill
valves |
![](Broadcast_07_26_2022/8W9A2722_SM.jpg) |
![](Broadcast_07_26_2022/8W9A2723_SM.jpg) |
Hook Snappy Joes to cable control
safety shut down at Muster location. |
Set Adjustable Bypass for maximum
flow in relation to rpm, temperature and vapor return restrictions.
Compare rpm information to hydraulic pressure gauge at load sense
line.
Hydraulic pressure will peak and drop off when pump begins to
cavitate. |
![](Broadcast_07_26_2022/Extra/Pic1_SM.jpg) |
![](Broadcast_07_26_2022/Extra/Pic2_SM.jpg) |
Inside the 12 inch diameter Laminator
filter body.
Large 8 inch diameter x 19 inch length reinforced filter element at
40 mesh with dual EPDM O-rings.
The NH3 flow is inside to outside. Residue collection is retained
into the filter element. The Clean side is outside of the element.
End caps have view windows with double O-ring seals of EPDM
chemistry.
Magnets trap residue on both sides of the element.
A vortex breaker is installed into the throat to allow for flows to
300 gallons per minute. |
A Vortex breaker is removable for
service and inspection.
The vortex breaker lowers pump rpm at high flows. |
![](Broadcast_07_26_2022/Extra/Pic3_SM.jpg) |
![](Broadcast_07_26_2022/Extra/Pic4_SM.jpg) |
View window components shown with
covers.
The ceramic magnets allow the filters to stay clean longer.
The magnets are installed inside the element and outside the element
on the housing. |
Be carful with the magnets as they
easily can pinch fingers.
When servicing the filter element make sure you have new EPDM
O-rings to install at the element and the housing. |
![](Broadcast_07_26_2022/Extra/Pic5_SM.jpg) |
![](Broadcast_07_26_2022/Extra/Pic6_SM.jpg) |
|
|
A Vortex Breaker is installed for
flows to 300 gpm. |
View window components.
The view window allows inspection of the element and the magnet
condition.
Extra light maybe required by opening both end of the view windows. |